- BOLT
- FW-1600-4/FW-1400-4/FW-1400-2/FW-1600-2/FW-800/FW-1200/FW-1400/FW-1600
Transformer Foil Winding Machine – Automated PLC-controlled equipment for precision coil production. Features hydraulic unwinding, two-stage tension & magnetic clutch. Reduces transformer loss 30%+. Request quote!
Product details
Our Transformer Foil Winding Machine is the specialized equipment for manufacturing transformer foil windings (also known as box-type coils). It utilizes copper or aluminum foil strips of varying thicknesses as conductors, with wide-band insulating material for inter-layer insulation and narrow-band insulating material for end insulation. The machine completes the entire winding process in a single operation, forming a wound coil while simultaneously performing lead welding on both the inner and outer sides and applying surface wrapping.
Key Features & Advantages:
PLC Automation & Control: Equipped with PLC automatic control and a variable-frequency stepless speed regulation system, ensuring precise operation and industry-leading performance.
Reduced Transformer Losses: Engineered to significantly reduce transformer losses.
Hydraulic Material Unwinding: Features a hydraulic expansion/contraction mechanism on the unwinding head for easy and labor-saving operation.
Precision Foil Tension Control: Employs a two-stage tension control system. Maintains accurate, consistent tension during forward winding, stopping, and unwinding, guaranteeing solid and compact coils.
Advanced Insulation Handling: Layer insulation paper tension is managed using an air shaft and magnetic powder clutch, enabling quick material changes and effortless tension adjustment.
Main Technical Parameters
| No. | Item | BOLT-BRJ-1400 | BOLT-BRJ-1100 | BOLT-BRJ-800 |
|---|---|---|---|---|
| 1 | Coil Processing Range | |||
| Axial Length | 500-1400MM | 250-1100 | 180-800 | |
| Axial Length (with leads) | 650-1550 | 400-1250 | 330-950 | |
| Outer Diameter (excluding arrangement) | Φ700 | Φ700 | Φ700 | |
| Max Outer Diameter | Φ800 | Φ800 | Φ800 | |
| Min Inner Diameter | Φ130 | Φ100 | Φ100 | |
| 1.6 | Coil Shape | Circular/Rectangular | Circular/Rectangular | Circular/Rectangular |
| 2 | Coil Material | |||
| Material | Steel Structure | Steel Structure | Steel Structure | |
| Width | 450-1250MM | 200-1050MM | 180-750MM | |
| 2.3 | Thickness | Steel: 0.5-2MM Aluminum: 0.5-3MM | 0.3-2 0.5-3 | 0.3-2 0.5-3 |
| 3 | Uncoiler | |||
| Coil Inner Diameter | Φ400K50 | Φ400K50 | Φ400K50 | |
| Coil Outer Diameter | Φ1000 | Φ1000 | Φ1000 | |
| Effective Length of Material Holder | 1400MM | 1150MM | 850MM | |
| Expansion Range of Material Holder | Φ400-520 | Φ400-520 | Φ400-520 | |
| Material Holder Capacity | 2000KG | 2000KG | 1000KG | |
| Expansion Force | 1.0-18000N 2.0-30000N | 1.0-12000N 2.0-20000 | 1.0-10000N | |
| Expansion Working Pressure | 0-0.6(MPa) | 0-0.6(MPa) | 0-0.6(MPa) | |
| 4 | Winding Machine | |||
| Working Torque | >12000-NM | >10000-NM | >8000NM | |
| Winding Power | Double Layer: 18.5KW Single Layer: 18.5KW | Double Layer: 18.5KW Single Layer: 15KW | Double Layer: 15KW Single Layer: 11KW | |
| Speed Control Method | Frequency Conversion Stepless Speed Regulation | Frequency Conversion Stepless Speed Regulation | Frequency Conversion Stepless Speed Regulation | |
| Winding Shaft | 50x90x1850MM | 50x90x1550MM | 50x90x1250MM | |
| 4.5 | Winding Speed | 0-20(r/min) | 0-25(r/min) | 0-30(r/min) |
| 5 | Welding Method | TIG | TIG | TIG |
| Welding Speed | Automatic 0-1M/MIN | Automatic 0-1M/MIN | Automatic 0-1M/MIN | |
| 6 | Cutting Method | Lead Screw Circular Blade | Lead Screw Circular Blade | Lead Screw Circular Blade |
| Cutting Strength | 1.5M/MIN | 1.5M/MIN | 1.5M/MIN | |
| Cutting Length | 1400MM | 1100MM | 800MM | |
| 7 | Insulation Mounting Shaft | 1 set | 1 set | 1 set |
| Shaft Outer Diameter | Φ400MM | Φ400MM | Φ400MM | |
| Inner Diameter | 76MM | 76MM | 76MM | |
| Available Shaft Length | 1400 | 1100 | 800 | |
| 8 | End Edge Screws | |||
| Quantity | 10 sets (customizable) | 10 sets (customizable) | 4 sets (customizable) | |
| Outer Diameter | Φ350MM | Φ350MM | Φ350MM | |
| Inner Diameter | 56MM | 56MM | 56MM | |
| Width | 15-50MM | 15-50MM | 15-50MM | |
| 9 | Electrical Control System | PLC Automatic Control | PLC Automatic Control | PLC Automatic Control |
| 10 | Counting Accuracy | 0.1 turn | 0.1 turn | 0.1 turn |
| 11 | Alignment Correction Method | Servo System | Servo System | Servo System |
| 11.1 | Alignment Correction Accuracy | ±0.1(mm) | ±0.1(mm) | ±0.05(mm) |
| 11.2 | Single Layer Machine Dimensions | 4600mm×2850mm×2200mm | 4300mm×2600mm×2000mm | 3800mm×2300mm×1800mm |
| 11.3 | Double Layer Machine Dimensions | 6200mm×2850mm×2500mm | 5500mm×2600mm×2250mm | 4800mm×2300mm×2050mm |
| No. | Item | BOLT-BRJ400-2 | BOLT-BRJ600-2 | BOLT-BRJ800-2 | BOLT-BRJ1000-2 | BOLT-BRJ1400-2 |
|---|---|---|---|---|---|---|
| 1 | Coil Processing Range | |||||
| Axial Length | 400mm | 600mm | 800mm | 1000mm | 1400mm | |
| Axial Length (with leads) | 550mm | 750mm | 950mm | 1150mm | 1550mm | |
| Max Outer Diameter | Φ600 | Φ800 | Φ800 | Φ1000 | Φ1000 | |
| Min Inner Diameter | Φ130 | Φ130 | Φ130 | Φ130 | Φ130 | |
| 1.5 | Coil Type | Circular/Rectangular | ||||
| 2 | Coil Material | |||||
| Material | Copper foil/Aluminum foil | |||||
| Width | 400mm | 600mm | 800mm | 1000mm | 1400mm | |
| Thickness | Copper foil: 0.2-2.0mm Aluminum foil: 0.3-3.0mm | |||||
| Coil Inner Diameter | Φ400/Φ500 | Φ400/Φ500 | Φ400/Φ500 | Φ400/Φ500 | Φ400/Φ500 | |
| 2.5 | Coil Outer Diameter | Φ1000 | Φ1000 | Φ1000 | Φ1000 | Φ1000 |
| 3 | Uncoiler | |||||
| Effective Length of Material Holder | 450mm | 650mm | 850mm | 1050mm | 1450mm | |
| Expansion Range of Material Holder | Φ400-Φ520 | Φ400-Φ520 | Φ400-Φ520 | Φ400-Φ520 | Φ400-Φ520 | |
| Material Holder Capacity | 500KG | 1000KG | 1500KG | 2000KG | 2500KG | |
| Expansion Force | 0-6000N.M | 0-10000N.M | 0-14000N.M | 0-18000N.M | 0-30000N.M | |
| 3.5 | Expansion Working Pressure | 0-0.6(MPa) | 0-0.6(MPa) | 0-0.6(MPa) | 0-0.6(MPa) | 0-0.6(MPa) |
| 4 | Winding Machine | |||||
| Working Torque | ≥3000N.M | ≥4000N.M | ≥5000N.M | ≥6000N.M | ≥10000N.M | |
| Winding Power | 7.5KW | 7.5KW | 7.5KW | 11KW | 11KW | |
| Speed Control Method | Frequency Conversion Stepless Speed Regulation | |||||
| Winding Shaft | 80×80×750mm | 80×80×950mm | 80×80×1150mm | 80×80×1350mm | 80×80×1750mm | |
| 4.5 | Winding Speed | 0-30r/min | 0-26r/min | 0-24r/min | 0-20r/min | 0-18r/min |
| 5 | Welding Device | |||||
| Welding Method | TIG | TIG | TIG | TIG | TIG | |
| 5.2 | Welding Speed | 0-0.8m/min | 0-0.8m/min | 0-0.8m/min | 0-0.8m/min | 0-0.8m/min |
| 6 | Cutting Device | |||||
| Cutting Type | Electric Rotary Shear | |||||
| Cutting Speed | 0.8m/min | 0.8m/min | 0.8m/min | 0.8m/min | 0.8m/min | |
| 6.3 | Cutting Length | 400mm | 600mm | 800mm | 1000mm | 1400mm |
| 7 | Deburring Device | Pneumatic Adjustable | ||||
| 8 | Cleaning Device | Pneumatic Adjustable | ||||
| 9 | Layer Insulation Uncoiler | |||||
| Layer Insulation Mounting Shaft | 2 sets | 2 sets | 2 sets | 2 sets | ||
| Layer Insulation Outer Diameter | ≤Φ400mm | ≤Φ400mm | ≤Φ400mm | ≤Φ400mm | ||
| Layer Insulation Inner Diameter | Φ76mm | Φ76mm | Φ76mm | Φ76mm | ||
| Layer Insulation Width | ≤450mm | ≤650mm | ≤850mm | ≤1050mm | ≤1450mm | |
| Expansion Method | Pneumatic Expansion | |||||
| 9.6 | Uncoiling Tension | Pneumatic, Stepless Adjustable | ||||
| 10 | End Insulation Device | |||||
| Quantity | 8 sets | 8 sets | 8 sets | 8 sets | ||
| 11 | Alignment Correction Device | |||||
| Alignment Correction Method | Ball Screw Automatic Alignment | |||||
| 11.2 | Alignment Correction Accuracy | ±0.5(mm) | ±0.5(mm) | ±0.5(mm) | ±0.5(mm) | |
| Control Method | PLC Automatic Control | |||||
| Counting Digits | 4 digits (0-9999.9) | |||||
| 12.3 | Counting Accuracy | 0.1 turn | ||||
(Only list some model parameters)
Customization is also available to meet specific customer requirements.
Certifications:
CE certified (EU standards) & ISO 9001.
Packaging & Lead time
Wrapped with waterproof plastic film inside and wooden cases outside.
Within 3-15 days after payment.
About Bolt Machine
FAQ
Q1: Are you the manufacturer?
A: Yes, we are a professional manufacturer operating more than three workshops. You are welcome to visit our factory in Jinan.
Q2: Can I purchase just one machine?
A: Absolutely! Many of our machines are plug-and-play and are ideal for small businesses. Please inform us of your budget and intended application, and we will recommend a suitable model.
Q3: Do you ship to my country? What is the freight cost?
A: Yes, we ship worldwide. Please provide your city and country, and we will propose the optimal shipping method (sea freight, air freight, or door-to-door delivery) along with an accurate freight quote.
Q4: Are import duties applicable? How about customs clearance?
A: Import duties depend on your country's regulations. Typically, you will be responsible for paying local duties/taxes. However, we will prepare all necessary documentation and can provide support if you require assistance with customs clearance.
Q5: Can I see a video of the actual machine before purchasing?
A: Certainly! We offer demonstration videos, genuine customer testimonials, and can arrange live video calls to showcase the machine in operation.
Q6: What is your production and delivery lead time?
A: Standard models typically ship within 3-15 working days. Customized equipment may require longer. We will confirm the exact timeframe upon order confirmation.
Q7: What is your warranty policy?
A: Our warranty policy is as follows:
1. Basic Warranty:
* 18 months warranty on the entire machine.
* 24 months quality guarantee on core components (excluding wear parts/consumables).
* Post-Warranty Support: Wear parts/consumables provided at agent pricing
2. Technical Support: 24/7 support via email or phone.
3. Operation Guidance:
* English manuals and video tutorials provided.
* One-on-one online training available.
* Option to dispatch professional engineers for on-site installation, commissioning, and operator training (Engineers are available for overseas deployment).
4. In Case of Malfunction:
Fault Handling:
* Remote Support: Troubleshooting guidance & repair video tutorials
* Team Training: Empower your technicians with repair procedures
