Portable Busbar Processing Machine – On-Site Busbar Fabrication Redefined for Emergency & Maintenance
Portable Busbar Processing Machine – On-Site Busbar Fabrication Redefined for Emergency & Maintenance
In substation repairs and outdoor power distribution projects, busbar processing is often limited by site conditions and equipment transportation. Shandong Bolt Machine Co., Ltd.'s portable busbar processor condenses industrial-grade capabilities into a 45kg unit, solving the "bulky and inflexible" 痛点 of traditional equipment – an essential tool for power operation teams.
3D Portable Design
Featuring a foldable frame (expanded size 1000×600×800mm) with high-strength nylon handle and rollers, it's easily transportable by one person. In special conditions, it mounts on engineering vehicle railings or scaffolding, powered by 12V vehicle power or lithium battery (20Ah capacity, 80 punches per full charge). With IP54 protection, it operates stably at -10℃ to 50℃, adapting to harsh outdoor environments.
4-in-1 Scenario Functions
Integrates punching, bending, cutting, and flattening – no need for multiple tools:
Punching unit: 6 standard dies (Φ6-Φ16mm) handle 12mm-thick copper and 10mm aluminum with ±0.5mm positioning accuracy.
Bending unit: Segmented die supports minimum inner radius 5mm, ideal for confined-space forming.
Cutting unit: Cr12MoV blades (HRC58 hardness) with vacuum quenching achieve ≤0.1mm/100mm perpendicularity, reducing post-polishing.
Flattening function: Adjustable pressure roller (0-5 tons) restores flatness to deformed busbars for proper installation.
Emergency Repair Case Study
In a 2023 wind farm 35kV collector line failure:
The crew used vehicle power to process 3×8mm copper busbars (punching + bending) in 20 minutes.
Built-in level ensured symmetric three-phase busbar installation.
Reduced downtime by 6 hours vs. "return-to-workshop" method, avoiding 24,000kWh generation loss.
Operational & Maintenance Convenience
Foot pedal operation frees hands for busbar positioning – new users master it in 30 minutes. Wear parts (punches, blades) feature quick-release design (≤3 minutes replacement). The standard parts kit supports 3 months of field work. Built-in LED work light enables precise operation in dim switchgear interiors.
