Modular Busbar Processing Center- Customizable Production Lines for Dynamic Manufacturing Needs

As electrical products evolve rapidly, traditional lines struggle with high-mix, low-volume production. Shandong Bolt's modular busbar processing center offers flexible "building-block" solutions, ideal for renewable energy/smart grid manufacturers.

Modular Architecture
Base units: punching (max Ø30mm), bending (0-180°), cutting (±0.1mm), laser marking (1200dpi). Combine 2-8 modules via standardized interfaces. No recalibration during swaps.

Scalable Expansion
Start with "punch + cut" (800pcs/day), add bending at 50% demand growth (1,500pcs/day). For renewables, add laser marking/insulation modules for UL-compliant busbars. ROI: 180% in 3 years.

Smart Production  
MES-integrated control auto-schedules orders. Groups same-material jobs, balances module loads. Cloud-based real-time data (punch counts, bend deviations) enables remote diagnostics.
MES 集成控制系统自动调度订单。对同材质作业进行分组，平衡模块负载。基于云端的实时数据（冲孔数量、折弯偏差）可实现远程诊断。

Industry Customization

• LV electrical: Punch + bend + mark (0.5-6mm Cu/Al)

• Rail transit: Add CNC feeding (±0.05mm) for 3m busbars

• PV inverters: Deburring module (Ra≤1.6μm)

Efficiency
30% lower upfront cost vs dedicated lines. 200% flexibility gain. One manufacturer scaled from 5 to 15 product types via software, slashing changeover from 4hr to 20min.