Product details

Automatic Servo Turret CNC Three-table Busbar Processing Machine integrates multi-functions, 4-servo material stops, 3-pump with 3-station configuration with automatic positioned punching, shearing and bending functions.

1. All-in-One Work Units

-Automatic punching, shearing, and bending units with quick-adjust features reduce processing time and boost efficiency by 30%+.  

- Processes copper and aluminum busbars up to 16mm thickness with precision tooling.  

- Modular design allows seamless switching between operations, minimizing workflow downtime.  

2. Precision Measurement System

- Each workbench features calibrated measuring scales for accuracy within ±0.2mm.  

- Dual-control options (foot pedal + manual buttons) enable flexible operation and emergency stops.  

3. Tooling Flexibility

- Interchangeable dies support various busbar sizes (30×5mm to 120×12mm) and custom processing needs.  

- Quick-release mechanisms for fast die changes, optimizing setup time.  

Punching Unit Highlights

- Turret-style Die System: 6-station automatic indexing reduces die change time to <3 seconds (5x faster than manual systems).  

- High-Force Hydraulics: 80mm diameter cylinder with 50-ton punching capacity, ensuring clean holes in 16mm aluminum without burrs.  

- Polyurethane Spring Ejection: Speeds up material release by 40%, preventing jams and improving workflow.  

- Dual Control Modes: Foot pedal and button operation for intuitive, hands-free processing.  

Bending Unit Highlights

- Horizontal Workflow: Safe, ergonomic design with clear visibility for operator safety.  

- Heat-Treated Dies: 45# steel quenched to HRC52-55 for over 100,000 cycles of precision 90°-180° bending.  

- Closed-Frame Structure: 60% stiffer than open frames, ensuring uniform pressure distribution and ≤0.5mm/m linearity error.  

Shearing Unit Highlights

- File-Shear Cutting: Cr12MoV alloy blades produce Ra≤1.6μm smooth edges with zero burrs or deformation.  

- Zero-Waste Design: Optimized blade angle eliminates material loss, ideal for high-value conductors.  

- Elastic Buffer System: Polyurethane cushion extends blade life by 3x while reducing vibration.  

Technical Specifications  

- Power： 3x4KW/5.5KW electric-hydraulic system  

- Control: Dual-action foot pedal + PLC interface (CNC upgrade available)  

- Accuracy: Bending precision ±1°, Repeatability ±0.2°  

- Certifications: CE certified (EU standards) & ISO 9001.

Main component:

Siemens PLC

Schneider Electric AC contactor

Schneider Electric thermal overload relay

Schneider Electric circuit breaker 

Customer Benefits  

- Time Savings: 65% faster than standalone machines for end-to-end processing.  

- Cost Efficiency: Reduces annual tooling costs by $2,000+ through rapid die changes and zero waste.  

- Safety: CE-certified hydraulic system with enclosed frames reduces operator risk by 90%.  

Packaging & Lead time

Wrapped with waterproof plastic film inside and wooden cases outside.

Within 3-15 days after payment.

About Bolt Machine

FAQ

Q1: Are you the manufacturer?
A: Yes, we are a professional manufacturer operating more than three workshops. You are welcome to visit our factory in Jinan.

Q2: Can I purchase just one machine?
A: Absolutely! Many of our machines are plug-and-play and are ideal for small businesses. Please inform us of your budget and intended application, and we will recommend a suitable model.

Q3: Do you ship to my country? What is the freight cost?
A: Yes, we ship worldwide. Please provide your city and country, and we will propose the optimal shipping method (sea freight, air freight, or door-to-door delivery) along with an accurate freight quote.

Q4: Are import duties applicable? How about customs clearance?
A: Import duties depend on your country's regulations. Typically, you will be responsible for paying local duties/taxes. However, we will prepare all necessary documentation and can provide support if you require assistance with customs clearance.

Q5: Can I see a video of the actual machine before purchasing?
A: Certainly! We offer demonstration videos, genuine customer testimonials, and can arrange live video calls to showcase the machine in operation.

Q6: What is your production and delivery lead time?
A: Standard models typically ship within 3-15 working days. Customized equipment may require longer. We will confirm the exact timeframe upon order confirmation.

Q7: What is your warranty policy?
A: Our warranty policy is as follows:
1. Basic Warranty:
* 18 months warranty on the entire machine.
* 24 months quality guarantee on core components (excluding wear parts/consumables).
* Post-Warranty Support: Wear parts/consumables provided at agent pricing
2. Technical Support: 24/7 support via email or phone.
3. Operation Guidance:
* English manuals and video tutorials provided.
* One-on-one online training available.
* Option to dispatch professional engineers for on-site installation, commissioning, and operator training (Engineers are available for overseas deployment).
4. In Case of Malfunction: Fault Handling:
* Remote Support: Troubleshooting guidance & repair video tutorials
* Team Training: Empower your technicians with repair procedures