Fully-Automatic CNC Busbar Punching and Shearing Machine – High-Volume Lights-Out Production
Fully-Automatic CNC Busbar Punching and Shearing Machine – High-Volume Lights-Out Production
Large-scale manufacturing demands efficiency and consistency. Shandong Bolt's automatic line achieves 5,000+ daily output via full "feed-punch-shear-inspect" automation.
Closed-Loop Automation
Servo feeding (±0.03mm) with vision:
Robot loads 3m busbars, laser-checked for defects.
12-die turret punches 60 times/minute (≤0.1mm error).
45° shear (HRC60 blades) ensures burr-free cuts (≤0.05mm perpendicularity).
Vision system diverts defects.
Stores 1000+ programs (≤3-minute changes).
Material Optimization
AI nesting boosts utilization from 75% to 92% for 100-500mm busbars. Reuses ≥100mm remnants, saving 3 tons/year.
Smart Safety
Vibration/temp sensors enable 1200-hour MTBF. SIL3 features: 10ms light curtain, 10% overload relief, 0.5s emergency stop.
Results
18% material savings, 80% labor reduction, 8-month payback. Southeast Asian "dark factory" runs 72-hour unmanned production (CPK ≥1.67).
