Fully-Automatic CNC Triple-Station Busbar Processing Machine – Integrated High-Precision Manufacturing

2025-07-23 click:21


Premium electrical equipment demands precision. Shandong Bolt's triple-station line cuts 70% of cycle time via "punch-bend-cut" collaboration.

Triple-Station Architecture

  • Punch: 16-die turret (30mm max, ±0.02mm).

  • Bend: CNC press brake (0-180°, ±0.1°) with anti-indent dies.

  • Cut: 1000W laser (500mm/s, ≤0.05mm perpendicularity).

Vision-guided robot (±0.05mm) transfers parts in ≤2 seconds.

Intelligent Optimization

AI sequences processes: punches first for hole accuracy (≤0.03mm), segments long busbars to reduce errors. Simulation prevents die collisions.

High-End Applications

  • Nuclear: U-shaped busbars (±0.05mm) meet seismic standards.

  • EV: Reduces power loss by 12% via tight busbar-IGBT contact.

Industry 4.0-ready via OPC UA for MES integration.