Fully-Automatic CNC Triple-Station Busbar Processing Machine – Integrated High-Precision Manufacturing
Premium electrical equipment demands precision. Shandong Bolt's triple-station line cuts 70% of cycle time via "punch-bend-cut" collaboration.
Triple-Station Architecture
Punch: 16-die turret (30mm max, ±0.02mm).
Bend: CNC press brake (0-180°, ±0.1°) with anti-indent dies.
Cut: 1000W laser (500mm/s, ≤0.05mm perpendicularity).
Vision-guided robot (±0.05mm) transfers parts in ≤2 seconds.
Intelligent Optimization
AI sequences processes: punches first for hole accuracy (≤0.03mm), segments long busbars to reduce errors. Simulation prevents die collisions.
High-End Applications
Nuclear: U-shaped busbars (±0.05mm) meet seismic standards.
EV: Reduces power loss by 12% via tight busbar-IGBT contact.
Industry 4.0-ready via OPC UA for MES integration.